The manufacturing of cleaning cloths has evolved significantly over time. Many factories have transitioned from manual processes to automated solutions to improve productivity and the quality of the final product.
In this article, we will discuss the differences between manual methods and automatic cleaning cloth machines, such as the IRIS 9-M cleaning cloth machine, highlighting why automation is the best investment for companies in the industry.
Manual Production vs. Automated Production
Manual Production: Advantages and Limitations
Before the arrival of cleaning cloth machines, manual manufacturing was the norm. Although this method is still used in some small businesses, it has several drawbacks:
- Slower production speed: Manual manufacturing requires more time and human effort, reducing the amount of units produced.
- Inconsistent quality: Relying on the operator’s skill, cleaning cloths may vary in size, thickness, and folding.
- High labor costs: A large workforce is needed to achieve significant production volumes.
- Greater margin for error: Mistakes in cutting or folding can lead to material waste and higher production costs.
Automated Production: Efficiency and Precision
Automatic cleaning cloth machines, such as the IRIS 9-M, have revolutionized the industry with advanced technology. Here are some of its key advantages:
- High production speed: It can manufacture cleaning cloths at a much faster rate than manual work, optimizing time and costs.
- Uniform quality: Thanks to its automated folding and cutting systems, it guarantees products with precise measurements and a flawless presentation.
- Reduced labor costs: By replacing the work of 10 to 15 people, it significantly decreases operational costs.
- Minimizes material waste: Its precision technology reduces manufacturing errors and fabric waste.
- Adaptability and scalability: It can easily adjust to different sizes, thicknesses, and colors of cleaning cloths.
Key Features of the IRIS 9-M Cleaning Cloth Machine
The IRIS 9-M cleaning cloth machine by Jofesa Imagine Systems is designed to optimize every step of the production process. These are its main features:
1. Full automation
From feeding the fabric roll to packaging in bi-oriented polypropylene film, the IRIS 9-M automates all processes:
- Longitudinal and transversal folding
- Precise cutting
- Production in multiple colors
2. Robust and modern structure
Made from formed steel with an electro-zinc and lacquered paint finish, providing durability and resistance.
3. Intelligent LED lighting system
Incorporates RGB LED lights that change color depending on the machine’s status, improving communication between the operator and the team.
4. Advanced control with OMRON’s SYSMAC technology
This platform allows centralized and flexible control through high-speed communication buses (Ethercat and Ethernet-IP), integrating:
- Advanced safety
- Optimized motion control
- Real-time monitoring
5. High-precision motorization
Uses Accurax G5 servomotors with safety drivers for precise motion control, reducing errors and increasing efficiency.
6. High-tech detection and vision system
Integrates Leuze color and contrast sensors connected via Ethercat, allowing programming and adjustment of any parameter from the touch screen.
7. Intelligent pneumatics with FESTO-MPAL terminals
Each pneumatic actuator is specifically designed to optimize space and facilitate maintenance.
8. Remote maintenance and centralized software
Thanks to its internet connection, it allows real-time monitoring and adjustments, improving maintenance efficiency.
Why Invest in an Automatic Cleaning Cloth Machine?
Investing in an automatic cleaning cloth machine like the IRIS 9-M not only enhances productivity and quality but also offers:
- Greater long-term profitability due to reduced operational costs.
- Competitiveness in the market by enabling large-scale production of high-quality cleaning cloths.
- Less reliance on manual labor, ensuring continuous production without interruptions.
- Compliance with quality standards and international regulations.
Conclusion
The difference between manual and automated manufacturing is vast. While manual processes limit production, increase costs, and create inconsistencies, cleaning cloth machines like the IRIS 9-M from Jofesa offer precision, efficiency, and scalability.
For any cleaning cloth factory looking to optimize its production and increase profitability, investing in an automatic machine is the best decision.
If you have a cleaning cloth factory or are a cleaning cloth manufacturer, contact us to learn more about the IRIS 9-M and make the leap to automation!
José Ferrando
CEO of Jofesa Imagine Systems
